ULTRASLIT OHP 500 with Free standing Unwind and Overhead web path

High Speed Slitting and Rewinding Machine with Free-standing Unwind

Slitting and Rewinding Machine with with Free standing Unwind and Overhead web path

With a Free standing Unwind and bigger Footprint than the DSR RL 400 and DSR FL 400, the ULTRASLIT OHP 500 is conceived for higher speeds of upto 500 m/min. Its unique Overhead web path also offers better visibility and unhindered access that only such a configuration can offer.

Besides the standard features accompanying all configurations, the specific benefits of ULTRASLIT OHP 500 include :

  • A more hygienic work environment with reduced chances of contamination due to dust and insects. An aspect which is critical for the food and pharmaceutical industry.
  • The absence of the conventional platform between the Unwind section and the Main machine as also the location and orientation of the various functional groups such as the Line Position Sensor, Splice table, Skew roll, Cutting unit and Trim extraction section allow easy accessibility at a comfortable height both while Operating and Web Threading.
  • The area for visual inspection is at eye level with the possibility to incorporate Web inspection systems such as a traversable Camera or full width Stroboscope.
  • The possibility to incorporate features such as a Floor lift mechanism for the Shaftless Unwind roll and Splice table for Unwind reel changeover.
  • Speeds of upto 500 m/min.

ULTRASLIT OHP 500 can handle Flexible packaging substrates in their Plain / Printed / Coated / Co-extruded and Laminated combinations of base materials such as Paper (including label stock), Plastic films such as OPP, PET, CPP, PVC, POF and Aluminium foil.

Technical Data

Specifications ULTRASLIT OHP 500
ULTRASLIT OHP 500 icon
Position of Unwind Rear Free Standing
Maximum Web Width (mm) 1300 / 1600 / 2000
Maximum Unwind Diameter 1000 (1200)
Maximum Unwind Weight (Kg) 900
Unwind core inner Diameter (mm) 76 and 152
Maximum Rewind Diameter (mm) 600 (800)
Maximum core inner Diameter (mm) 76 (152)
Minimum Slit Width (mm) 50 (30)
Maximum Machine Speed (m/min) 500
Standard Features
Unwind roll Shaftless, Motorised, Self centering
Unwind roll rotation Bi-directional
Unwind tension control Air Brake with Load Cell
Web guide equipment Digital Line/Edge Contrast position sensor
Slitting technique Razor in groove / Razor in air / Tangential rotary with Pneumatic operation and engagement of male knife
Trim Removal Ventury blower and traversable suction nozzles
Rewinding technique Differential through slippage of Quick locks / Ball shaft controlled through Diameter feedback with an adjustable taper profile
Rider roll "S" wrap, Pneumatically pressured
Slit reel off-loading By Pneumatic retraction of slide door and offloading the reels onto Swivel arms with slow reverse rotation of shaft
Drive 3 Drive AC Vector
Feedback for machine stop Digital meterage counter
Possibility of Optional Features
Floor lift mechanism for Shaftless Unwind roll
AC drive for Unwind tension control
Splice Table
Web inspection Camera / Stroboscope
Differential Rewind shafts
Locked core winding
Load cell feedback for Rewind
152 mm ID core Quick Locks / Ball shafts.
Segmented Rider rolls while retaining "S" wrap
Motorised Ejector for Rewind reel off loading
Laser alignment for Rewind cores
Static elimination Equipment
PLC interface and touch screen HMI

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