DSR FL with an integrated front loading unwind

High Speed Slitting and Rewinding Machine with Integrated Unwind

Slitting and Rewinding Machine with Front Loading Unwind

The DSR FL offers a compact solution for relatively smaller unwind and rewind diameters where accessibility, visibility and operator comfort are the prime concern.

In this version, the unwind and duplex rewind sections are positioned vertically on the operator side, allowing better overall supervision with minimum operator movement at speeds upto 400 m/ min.

The specific benefits associated with the DSR FL include:

  • Compact layout and easy web threading
  • Excellent access to the cutting and trim extraction section
  • One piece, pre-wired design with an integrated control cabinet to facilitate ease of transportation and quick installation
  • Better overall supervision with minimum operator movement
  • Speeds of upto 400 m/min

Technical Data

Specifications DSR FL
DSR FL icon
Position of unwind Front Integral
Maximum web width (mm) 1300
Maximum unwind diameter (mm) 800
Maximum unwind weight (Kg) 600
Unwind core inner diameter (mm) 76 and 152
Maximum rewind diameter (mm) 450
Rewind core inner diameter (mm) 76
Minimum slit width (mm) 50 (30)
Maximum machine speed (m/min) 400
Standard Features
Unwind roll Shaftless, motorised, self centering
Unwind roll loading Pallet truck (Not in scope)
Unwind roll rotation Bi-directional
Unwind tension control Air brake with load cell feedback
Web guide equipment Digital line/edge contrast position sensor
Slitting technique Razor in groove ( Razor in air on request) with pneumatic operation
Trim removal Ventury blower and traversable suction nozzles
Rewinding technique Differential rewinding through slippage of ball locks controlled through diameter feedback with an adjustable taper profile
Lay on assembly "S" wrap, Pneumatically pressured, self aligning
Slit reel off-loading By pneumatic retraction of slide door and offloading the reels onto swivel arms with slow reverse rotation of shafts
Drive 2 Nos. vector controlled servo motors for main and rewind sections
Machine stop conditions Rewind diameter / meterage counter/ manual intervention/ emergency
Rewind core positioning Laser assisted for upto 10 cores
Static eliminator Active ionizing bars with HVAC power source for each rewind section
Operator interface Touch screen HMI
Possibility of Optional Features
Rotary cutting arrangement- tangential with pneumatic operation and engagement. No sizing spacers, permitting slit width change without removing the bottom shaft
Minimum slit width of 30 mm

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